Brake Pads Powder Coating Line
Infrared Heating: Energy-Saving & High-Speed Performance
Integrated with advanced infrared heating technology, the Brake Pads Powder Coating Line outperforms traditional electric heating systems under the same power configuration, achieving 30–50% energy conservation.
Unlike conduction-based electric heating tunnels, it adopts specialized short and medium-wave infrared radiation, targeting heat directly at the brake pad surface without unnecessary energy loss.
Heating speed is significantly improved, rising from ambient temperature to 200℃ in just 4–5 minutes—far faster than the 40–60 minutes required by conventional equipment, effectively boosting production throughput.
Compact Design & Efficient Cooling System
Infrared radiation focuses exclusively on the product surface, keeping internal tunnel temperature low and reducing overall tunnel length compared to traditional setups, ideal for factories with limited space.
Surface-only heating minimizes post-coating cooling time, reducing power consumption in the cooling tunnel and further enhancing operational efficiency.
This dual benefit of rapid heating and cooling aligns with the high-efficiency standards of Fu Chun Jiang Brake Pads Making Machines.
Precision Powder Coating System
As the core component of the entire line, the powder coating system is engineered to deliver uniform, consistent coating on brake pads of various sizes and shapes.
Advanced spraying technology ensures precise powder dosage on every area of the brake pad, critical for maintaining product quality and service life.
The system is customized to match the rigorous quality requirements of Fu Chun Jiang Brake Pads Making Machines, ensuring stable performance in mass production.
Seamless Transition for Uninterrupted Production
The transition section connects different processing stages, enabling smooth and safe transfer of brake pads between each step.
Its optimized design eliminates production bottlenecks and prevents coating damage or unevenness during transit, safeguarding product integrity.
Electrostatic Coating for Enhanced Adhesion
Equipped with a built-in high-voltage automatic electrostatic powder coating device, the line uses electrostatic force to attach powder particles firmly to brake pad surfaces.
Automatic operation reduces manual intervention, improving coating accuracy and process efficiency while ensuring long-lasting, wear-resistant coatings.
Powder Recycling: Cost-Effective & Sustainable
A pulse-type powder recovery device collects excess unapplied powder, which is reused through a closed-loop recycling system.
This design minimizes powder waste, lowers raw material costs, and supports environmentally friendly production practices.
The closed-loop system maintains powder quality for repeated use, aligning with the cost-saving concept of Fu Chun Jiang Brake Pads Making Machines.
Streamlined Cooling & Discharge Process
After powder curing via infrared heating, the cooling tunnel rapidly cools brake pads to a handleable temperature, leveraging the surface-heating advantage to shorten cooling cycles.
Cooled brake pads are discharged through a dedicated area, ready for subsequent inspection or packaging without delays, optimizing the entire production workflow.
Stable Electric Control System
The integrated electric control system manages power supply to all components, ensuring accurate power input for each part at the right time.
It enables real-time monitoring of energy consumption, allowing for easy adjustments to further enhance energy efficiency.
The system ensures stable long-term operation, reducing downtime and maintaining consistent production quality.