Brake Pads Back Plates Gluing Machine

Integrated Core Components & Semi-Automatic Operation

  • The machine is equipped with a professional glue spraying chamber, precision conveyor, touch screen control system, and stable pneumatic system, all integrated to ensure smooth operation.
  • Operators place steel backing plates on customized glue spraying jigs, which are then automatically conveyed to the gluing station for precise spraying.
  • After gluing, workpieces are seamlessly transferred to the connected oven for integrated drying and cooling, forming a continuous production flow.
  • This semi-automatic operation mode is a typical feature of Fu Chun Jiang Brake Pads Making Machines, guaranteeing consistent production efficiency and gluing quality.

Precise Parameters of Spray Adhesive System

  • Conveyor speed is infinitely adjustable between 0.1-8m/s, controlled by a motor and frequency converter for flexible adaptation to diverse production requirements.
  • Gun movement is driven by a DC servo motor, with adjustable speed (0.1-80000mm/s) and stroke (0-700mm) to match different sizes of brake pad back plates.
  • A glue collection tray at the bottom of the spray chamber recycles excess glue; after dilution, analysis, and filtration, the recycled glue can be reused, reducing material waste effectively.
  • It comes with an integral water chamber (split type optional) with a width of approximately 1000mm; the spray gun pump features digital display and adjustability, enabling glue thickness control between 0.05mm-0.2mm with a tolerance of ±0.05mm.

Drying System Performance & Design

  • Each section of the drying tunnel can be opened automatically, facilitating convenient maintenance and cleaning during daily use.
  • A stainless steel mesh conveyor belt is adopted, paired with a frequency conversion motor and gearbox for stepless speed regulation.
  • The system consists of 3 independent temperature control zones, equipped with 30 infrared heating tubes with a total heating power of 45KW and a maximum design temperature of 200°C.

Efficient Cooling System Configuration

  • After drying, workpieces enter the cooling system and are cooled to below 40°C, allowing for immediate packaging without additional waiting time.
  • Two 2.2KW induced draft fans are equipped to deliver strong airflow, accelerating the heat dissipation of steel backing plates.
  • The cooling channel transmission adopts a frequency conversion motor and gearbox for stepless speed regulation, with imported electrical components and a stainless steel mesh conveyor belt for long-term durability.

Basic Technical Specifications

  • Overall line length is 15 meters, total power is 50KW, and production capacity ranges from 2500 to 3500 pieces per hour, meeting the needs of medium to large-scale production.
  • It is equipped with height-adjustable steel machine feet, 3 frequency converters (1.5KW-3KW), 3 gearboxes, and 3 matching motors to ensure stable operation.
  • Standard configuration includes one 800×1700mm power distribution cabinet, one 1.5KW DC servo motor, and a dedicated touch screen control cabinet—all standardized components that comply with the quality standards of Fu Chun Jiang Brake Pads Making Machines.
  • Auxiliary equipment: one No.5 induced draft fan, one circulating water pump, two 2.2KW cooling machines, one spray gun with glue supply pump and watering can, and two inlet/outlet unpowered worktables (spray adhesive jigs and revolving cars are not included).